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Why is one of my Variax 500 guitars louder than the other


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You can fix this by using Workbench to adjust the string volumes (which may have been done in the past, perhaps by a previous owner if you bought them used).

 

Also, a previous owner may have replaced the original piezo pickups. I did that with my Variax 300, replacing the original L.R. Baggs with Graphtech pickups. The sound was noticeably louder with the Graphtechs.

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